Winch is a safety component that is generally used in flatbed trucks and trailers for the load securement of the cargo. It has various usage and it is multi-functional. Winches ensures that the load that is carried on the flatbed truck is safe and secure throughout the journey. It provides support and is very important for heavy loads. A smallest of mistake can be very dangerous in this scenario because if the load is not secured properly then it will cause a lot of issues like the load can fall off and there will be a big risk for other drivers on the road.
Components of Winches
Flatbed trucks mostly depend on winches for its safety. Winch comprises of various components that are mentioned below:
1) Frame of Winch:
It is the outer structure of the winch that makes it more stable. All the other components of winch are tightly secured to the frame. It serves as the base of the winch that is attached to the flatbed trailer. Frame helps in keeping all the components glued together and has a major role in making winch more safe and secure.
It is connected to the sprocket and works on the basis of locking and releasing mechanism. The purpose of pawl is to restrict the movement of sprocket in other direction. Apart from stopping the movement of sprocket it works as a fastener that can provide more strength or grip.
3) Pawl pin:
A pawl pin is a part of pawl and it helps in connecting the pawl to the frame of the winch. It engages the pawl with sprocket and helps pawl in stopping the movement of sprocket.
It is used with the combination of pawl and pawl pin. It firmly locks down the load and does not allow any movement. Sprocket along with pawl gives the strength that is needed for securing the heavy cargo.
5) End Cap:
Winch bar is inserted in the end cap for tightening or loosening of the load. End cap has holes in it and the only reason behind that is winch bar. It provides safety to the equipment and also prevents hazardous conditions.
Cable or winch strap is tied down around the mandrel. The straps tightly ties down the load and fixes it to the flatbed trailer and later they are wrapped around the mandrel so that they get easily fixed and the load is secured.
Types of Winches as per Purpose and Usage
There are many different types of winch that are being used depending upon their functionality, flatbed trailer, and loads. Depending upon the purpose and usage, winches are classified as mentioned below:
1) Portable Winches:
As the name suggests portable winches can be easily transferred or moved from one point. It comes with two screws so you can easily adjust it and place it where you actually need it without any complexity. These screws are connected to the side of the winch frame.
2) Combination Winches:
The cargo that you have to secure can be of any type. It can be durable, hard, tough, etc. It can have abrasive surface or it can also be sharp. So for different types of cargo, you don’t need to change the winch because combination winches is suitable for winch straps and also wire cable. So, there is no need to worry about the type of load as combination winches will secure any kind of load with ease.
3) 3-bar Winches:
It is designed is such a way that you can easily insert and remove straps. You can also use it when the edges are worn out. Sometimes there is ice or snow over the slot and in such scenario 3-bar winches are very useful and mostly preferred.
4) Bolt-on Winches:
If you use bolt-on winches then you don’t have to worry about the load that is to be secured on the flatbed trailer as it is perfect for adding strength and durability. These winches can be easily bolted on either side of the trailer. You can efficiently secure your cargo as it easy to use and can be easily installed and operated.
5) Cable Winches:
As the name suggests, cable winches are normally to be used with cables. It has hole that can fit cables up to half inch diameter that can be used to tie down load.
6) Lashing Winches:
Lashing winches allows you to operate ratchet buckles quickly and easily. They are quite flexible and can be bolted or welded in any place and can be used instead of any standard winch.
7) Double L Sliding Winches:
These are very versatile as you can easily move it to the tie down point. It provides optimal tension anywhere along the winch track. This makes the tie down more secure and easy.
8) Weld-on Winches:
The main purpose of weld on winches is to provide strength with a very less effort. You can easily weld them in the vehicle. Generally, weld on winches are more preferred over any other because of the strength that it offers.
Winches are a key part for the safety of cargo that is to be carried on flatbed truck and trailer. Every winch comes with different set of features and functionality. Different type of winch are available and you can select them depending upon the situation or load requirement. Some winches offers the advantage of flexibility whereas some can be used as a permanent solution. With all the features and options available you can easily choose them as per your necessity.